Heres a link to the upcoming new company (Molten Image Designs) that sells off the wall custom differential covers. http://www.off-road.com/trucks-4x4/review/molten-image-design-wild-and-outrageous-21667.html
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These are cast 3/8" thick stainless steel (stronger the chromoly) So yes, they'll stand up to offroad abuse ( I know they look thin)